Steel core. Any face.

From engineered timber that passes for a Victorian front door to bare powder-coated industrial assemblies. Same patented welded steel core in every one.

What an architect specifies as a front door isn’t quite what we manufacture. We manufacture a patented welded steel frame – rockwool-filled, multi-point locked, hardware engineered directly into the steel. That’s the door. The face you draw – timber, painted, period replica, plaster-concealed – is what gets fitted to it after.

Engineered timber cladding takes any paint, finish, or grain. Mahogany, oak, cherry, anthracite, or a flat colour out of any RAL chart. Period profiles get carved into the cladding for Victorian, Edwardian, or Georgian replication. Modern flush goes the other way. The steel doesn’t change. The cladding does.

We don’t sell direct. The four customer brands further down handle the four audiences – residential, HNW London, heritage, commercial – each with their own range, install team, and pricing. Same factory behind all of them.

FE / 08

Placeholder – steel frame mid-fabrication. Naked reveal shot, before cladding. Replace before launch.

Factory floor

What we manufacture

Five variants. One core.

Every variant uses the same patented steel frame, the same rockwool fill, the same multi-point locking. What changes is the rating, the glazing, and the finish.

01 / Variant

Standard

Single and double leaf, single-and-a-half, plus side panels and transoms. Any finish – engineered timber, paint, powder coat.

LPS 1175 SR1-SR2

PAS 24

02 / Variant

Louvred

Steel doors with integrated ventilation slats. Plant rooms, switch rooms, utility cupboards, riser doors.

LPS 1175 SR2-SR3

03 / Variant

Fire exit

Certified fire resistance from 30 to 240 minutes. Stays a security door under fire load, with intumescent seals throughout.

BS 476

LPS 1175 SR1-SR3

04 / Variant

Acoustic

Up to 48dB attenuation through the leaf. Rockwool fill plus tight perimeter seals. Rated to project spec.

Rated to spec

05 / Variant

Bulletproof

Ballistic glazing per EN 1063 BR1-BR7. Reinforced steel construction. The highest fabric ratings we produce.

LPS 1175 SR3-SR4

EN 1063

What’s inside

Manufacturing specifications.

The numbers a specifier actually needs. Drawn straight from the production line, not the brochure.

Steel

Frame

Patented welded steel

Fill

Rockwool, full cavity

Source

British, certified mills

Welding

Coded welders, to standard

Glazing

Anti-bandit (standard)

Double-glazed

Anti-bandit (enhanced)

Triple-glazed

Ballistic

EN 1063 BR1-BR7

Acoustic

Laminated, rated to spec

Locking + hardware

Multipoint

6 bolts (1 upper, 1 lower, 4 side)

Hinge bolts

4-8 stainless steel

Drill resistance

Hardened steel defender

Hinges

Heavy-duty steel, concealed or surface

Finishes

Cladding

Engineered timber, any colour or grain

Steel finish

Powder coat, galvanise, or paint, any RAL

Replica profiles

Victorian, Edwardian, Georgian, modern flush

Hardware finishes

Brushed stainless, brass, chrome, matte black

Performance

Fire resistance

30 / 60 / 120 / 240 min (BS 476)

Acoustic attenuation

Up to 48dB through the leaf

Tested at

BRE (fire), independent labs (security)

Weather rating

BS 6375, project-specific

Lead time

Bespoke, project-by-project

Operational warranty

Held by the customer brand

Independently certified to UK security standards.

Manufactured to the standards specifiers actually require – not the ones we like the sound of.

Manufacturing process

How we manufacture.

01

Steel intake

British-sourced steel sheets and structural members arrive at the factory. Quality-checked on receipt.

02

Cutting + forming

Laser cutting and CNC bending to project specification. Tolerances measured in tenths of a millimetre.

03

Welding + assembly

Coded welders join components to certified standards. Frame, leaf, hardware fixings.

04

Finishing

Galvanising, powder coating, painting. Hardware fitted. Glazing units installed where applicable.

05

Testing + cert

Each product batch independently tested. Certificates issued. Then shipped to the customer brand.

Four brands, four audiences.

Fort Engineering manufactures these doors. You buy them from one of our four customer brands – residential, HNW London, heritage, or commercial. Find the one that fits your project.